PROJECTS
PROJECT: Hydrogen Sulfide Incinerator Replacement for Geothermal Generation
A large number of generating units were installed in the Geysers area around Clear Lake, CA, while PG&E owned these facilities. A by-product of using the steam out of the ground is the off gassing of hydrogen sulfide (H2S) gas which has a strong odor of rotten eggs. While PG&E owned these units, the local air pollution control district implement regulations to control release of H2S gas. PG&E had their Department of Engineering Research build a pilot incinerator at the Units 7&8 location. In the year 2000, this pilot incinerator was at least 5 years old and was failing.An independent power producer (IPP) purchased the majority of PG&E's geysers units and also bought a used incinerator of much larger capacity to replace the pilot incinerator at Units 7&8. I was part of the team contracted to be the engineering consultant to completely retrofit the used incinerator, including relocation, for operation at Unit 7&8. All engineering disciplines were utilized within our team to complete this task including my expertise in Instrumentation & Control System Engineering.
My responsibility was to develop and finalize the functional process organization for H2S abatement using this incinerator and then to design a control system to automate this process. I coordinated my control design with a instrumentation technician who was responsible for the Allen-Bradley PLC hardware design. Lastly, I was at the site to assist in final construction, loop testing, and startup.
RESULTS
• Completely characterized and established the initial and final tuning parameters for all the PLC controlled processes for the H2S incineration process. Unit was commissioned as the most stable incinerator owner had in service.